Cables

Hi-lex Application Guidelines
1. Output Loads

Measure the force required to operate the object to be controlled (valve, throttle, PTO, etc).

2. Output Loads

Using the following formulae, approximate the required input load.

  • if = of x tdb x ff + of
  • if = input force refers to the operator end of the cable
  • of = output force (newton or Pound)
  • tdb = total degrees of bend (e.g. 1800 + 900 +900 = 360)
  • ff = FRICTION FACTOR (see table below)

FRICTION FACTOR
SERIES 80, 100, 120 CABLE 0.0013
SERIES 140 CABLE 0.0015

Where operating levers used to determine the required travel including an allowance for backlash, then select an appropriate series of cable that matches the required load and travel. NOTE: Load capacities relative to travel for push loads.

1. Direction of Travel

The output motion of the workend of the cable is essentially the same as the input motion.

For example, a 75mm(3") pushing movement at the input end will result in a 75mm(3") pushing movement (less backlash) at the output end. If a differential between input and output, and/or direction of movement is desired, it must be accommodated in the design of the lever attachment point at the workend.

2. Direction of Travel

For the best efficiency and longest operating life, install the cables so that it encounters the heaviest load in the "Pull" mode of operation (see Figure 2).

Travel = 2 (sin θ) (Lever Length) (see Figure 1)

Maximum Load- Minimum Bend Radius
Cable Series
Min. Bend Radius Rec
Max. Pull Load
Max. Recommended Push Load by Stroke
2"
3"
4"
80
6.50" 165mm
220lbs 978N
88lbs 391N
77lbs 342 N
66lbs 293 N
100
7.87" 200mm
330lbs 1467 N
154lbs 685 N
132lbs 587 N
110lbs 489 N
120
9.44" 240mm
440lbs 1957 N
198lbs 880 N
176lbs 782 N
154lbs 685 N
140
11.41" 290mm
880lbs 3915 N
440lbs 1957 N
363lbs 1614 N
264lbs 1174 N